Mechanical Jig | SCARA Robot

TestBotSCARA Robot

A Selective Compliance Assembly Robot Arm that brings physical test automation to the TestBot ecosystem — executing pick and place, button actuation, connector insertion, and assembly steps inside the same automated sequence as your CAN, UDS, and signal validation tests.

TestBot SCARA Robot
High-speed
Pick & place performance
±0.01 mm
Repeatability
4-axis
Degrees of freedom
Swappable
End effector system
TestBot native
Automation interface

What is a SCARA robot — and what does physical automation unlock for embedded testing?

A SCARA (Selective Compliance Assembly Robot Arm) is a four-axis industrial robot optimised for planar motion — fast, precise, and repeatable across a horizontal work envelope with controlled vertical travel. Its rigid Z-axis and compliant XY motion make it the standard choice for pick and place, insertion, actuation, and assembly tasks where speed and positional accuracy both matter.

For embedded system testing, the SCARA closes the last remaining manual loop: physical interaction with the device under test. Electronic jigs handle signals, resistance, and visual states — but pressing a physical button, inserting a connector, placing a component on a test fixture, or actuating a lever still requires a human hand unless a robot is in the sequence. The TestBot SCARA brings those physical steps under the same automated control as every other test action, making fully unattended end-to-end test runs possible.

What this unlocks: A single TestBot sequence can power on a device via the IO Agent, inject a CAN signal via the CAN Agent, press the physical mode button via the SCARA, validate the display response via the AI Vision Agent, and report the result — all without a human at the bench.

TestBot SCARA Robot arm
Direct Answer

What the TestBot SCARA does

The TestBot SCARA is a compact, automation-ready SCARA robot pre-integrated with TestBot's mechanical jig agent. It executes programmed physical actions — pick and place, press, insert, align, or transfer — at positions defined in the TestBot sequence.

Interchangeable end effectors let the same robot body handle different physical tasks across different test fixtures without reconfiguration of the arm itself.

High-speed physical actuation

Rapid cycle times for pick and place, button press, and insertion tasks — designed for production bench throughput, not slow laboratory gantries.

Sub-millimetre repeatability

±0.01 mm positional repeatability ensures that connector insertions, probe placements, and button actuations land in exactly the right place every cycle.

Interchangeable end effectors

Swap between grippers, suction cups, probe tips, insertion tools, and custom fixtures without changing the robot arm — one SCARA body serves multiple test applications.

Compact footprint

Designed for engineering test benches, not factory floor footprints. The SCARA's compact form fits into existing bench layouts alongside other TestBot jigs without displacing the setup.

Native TestBot sequence integration

SCARA movement commands are TestBot sequence steps — no separate robot programming environment, no parallel PLC script, no manual trigger during an automated run.

Programmable work positions

Define named positions — button_A, connector_slot_3, tray_pickup_1 — in the SCARA Agent and reference them by name in test sequences for readable, maintainable automation scripts.

Why teams choose the TestBot SCARA

Industrial SCARA robots are typically programmed in proprietary robot languages, operated from a teach pendant, and integrated with PLCs through hard-wired I/O. Bringing them into a software-driven test automation framework requires custom middleware, timing synchronisation, and parallel script maintenance. The TestBot SCARA is designed from the ground up for bench test automation — controlled directly from TestBot sequences as a first-class jig.

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TestBot native integration

Physical actions are defined, sequenced, and reported in the same environment as all electronic test steps.

Tool-free end effectors

Mount and dismount effectors in seconds without changing the robot body.

Sub-mm repeatability

±0.01 mm repeatability keeps button presses, inserts, and placements consistent across cycles.

Compact bench footprint

Built for engineering benches, so it fits into existing validation setups without a factory-scale enclosure.

Unattended overnight runs

Physical and electronic steps run together in overnight endurance, cycle count, and regression sequences.

Position teaching workflow

Named positions are saved to station configuration and reused across test sequences and fixtures.

End effector options

Swap tooling in seconds without changing the robot arm.

Parallel gripper

Component pickup, transfer, and placement
  • Component pickup and placement
  • Small part transfer between trays

Suction cup

Flat, smooth, or PCB-surface pick and place
  • Smooth enclosures and touch surfaces
  • Lightweight component handling

Probe tip

Test point contact and button actuation
  • Contact force validation
  • Momentary button press tasks

Connector insertion tool

Harness and connector mating sequences
  • Connector insertion and extraction
  • Alignment-sensitive mating

Custom fixture

Application-specific tooling per DUT geometry
  • Built to DUT geometry
  • Custom grip or press profiles
Use Cases

What physical automation unlocks in embedded testing

From single button presses to multi-step assembly and test sequences, the SCARA handles the physical interactions that would otherwise require a technician at the bench during an automated run.

HMI and button actuation

Physical button and key press sequences, touchscreen stylus actuation, mode and function key combinations, press-and-hold timing validation.

Pick and place testing

Component placement on test fixtures, tray-to-tray part transfer, barcode and label scan positioning, fixture loading and unloading.

Connector and cable testing

Connector insertion and extraction cycles, harness mating durability runs, contact force and alignment validation, connector sequence with CAN verification.

Assembly validation

Sub-assembly insertion and alignment, torque and seating verification steps, multi-component build sequences, post-assembly functional test trigger.

Unattended regression testing

Overnight physical and electronic test runs, CI/CD-triggered full-sequence automation, endurance and cycle count testing, audit-ready timestamped reports.

Workflow

How the SCARA fits inside a TestBot automated test sequence

Steps

1

Configure Use the SCARA Agent's position teaching workflow to define all named work positions for the test fixture. Mount the appropriate end effector for the task. All positions are saved to the TestBot station configuration and referenced by name in sequences.

2

Sequence Insert SCARA move, pick, place, press, or insert commands into the TestBot sequence at the point where physical interaction is needed. Steps before and after can be CAN Agent commands, DRB resistance changes, IO signal checks, or AI Vision validations.

3

Execute TestBot orchestrates the SCARA and all electronic agents in lockstep. The robot executes its physical action, confirms completion, and the sequence continues to the next step.

4

Report Every SCARA step — position reached, action executed, duration, and pass/fail confirmation — is timestamped and written into the same HTML, PDF, or Excel TestBot report as all electronic test steps.

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Technical Specifications

Full mechanical specifications

Contact us for arm reach, payload capacity, and Z-travel configured to match your test fixture geometry and DUT weight range.

SpecificationValue
Robot typeSCARA — Selective Compliance Assembly Robot Arm
Degrees of freedom4-axis (J1, J2, Z, R)
Positional repeatability±0.01 mm
End effector interfaceTool-free quick-change mount
Supported end effectorsParallel gripper, suction cup, probe tip, connector tool, custom
Payload capacityContact for configuration options
Work envelope (reach)Contact for configuration options
Z-axis travelContact for configuration options
TestBot interfaceSCARA Agent — native command blocks in TestBot sequences
Position programmingNamed positions via SCARA Agent teaching workflow
Operating modesManual jog mode / TestBot automated sequence mode
Power supplyExternal AC adapter, bench-mount power unit
Enclosure / protectionIP40 rated body, reinforced joint guards
Operating temperature0°C to +50°C
Target environmentsElectronics, automotive, industrial bench testing
Roadmap: Force-feedback end effector for insertion depth validation, vision-guided position correction using the AI Vision System camera feed, and dual-arm configuration for parallel fixture loading.
Comparison

TestBot SCARA vs other physical automation options

The TestBot SCARA is positioned for embedded test benches that need physical automation tightly coordinated with electronic validation — not factory floor robot systems that require separate PLC programming and integration effort.

FeatureTestBot SCARAIndustrial SCARA (Epson, Yamaha)Cartesian gantryManual technician
TestBot native integrationYesCustom middlewareCustom scriptNo
Interchangeable end effectorsTool-free swapYesLimitedHands
Sub-mm repeatability±0.01 mmYesYesNo
Compact bench footprintBench-nativeFloor-mountLarge frameBench space
Unattended overnight runsYesWith integrationWith integrationNo
Test report integrationIn TestBot reportSeparate PLC logSeparate logManual notes
Programming environmentTestBot sequence editorProprietary robot languageG-code / customN/A
Setup for new fixturePosition teach + nameFull reprogrammingFull reprogrammingBrief training

Pricing

The TestBot SCARA is priced per unit based on arm reach and payload configuration. The SCARA Agent licence is renewed annually per station. Contact us with your fixture geometry and DUT weight range for a tailored quote.

Frequently Asked Questions

Answers to the questions teams usually ask before adding the SCARA to an embedded bench.

TestBot SCARA Robot

Standard industrial SCARAs are programmed in proprietary robot languages, operated from teach pendants, and integrated with test systems through custom middleware and hard-wired I/O. The TestBot SCARA is controlled directly from TestBot sequence steps — physical actions are defined, sequenced, and reported in the same environment as all electronic test steps.

Ready to automate physical interaction on your bench?

Bring button presses, insertions, pick and place, and assembly steps into the same TestBot sequence as your CAN, UDS, IO, DRB, and AI Vision validations.